Custom LED Tube Light Diffuser – Polycarbonate & Acrylic Extrusion

Manufactured from high-quality diffusion polycarbonate (PC) or PMMA, this diffuser delivers exceptional optical properties, including light transmission rates of 80% to 90%, excellent uniformity, and optimal light dispersion that effectively eliminates hot spots and glare while preserving brightness.

1. Product Introduction of LED Tube Light Diffuser

 

We make custom-made extruded plastic led tube light diffuser. These diffusers are made of PC or PMMA material in C shape, D shape, U shape, L shape or other closed shape for LED tube light.

 

Our LED tube light diffusers are specifically designed for enclosed tube fixtures, providing uniform light distribution while eliminating LED hotspots. Unlike open-channel LED strip diffusers, these closed-profile diffusers offer 360-degree light coverage and superior dust/moisture protection for commercial and industrial LED tube lighting applications.

 

2. Product Specification of LED Tube Light Diffuser

 

Material Diffusion polycarbonate material (PC) or PMMA (Acrylic)
Design Both standard size (T5, T8, T10) and custom-made sizes are available
Light Transmission From 80% to 90%
Profile Shapes C shape, D shape, U shape, L shape, half-round, and other closed shapes
Product Types
  • Clear Polycarbonate Diffuser
  • Opal Polycarbonate Diffuser
  • Satin Polycarbonate Diffuser
  • Clear Acrylic Diffuser
  • Opal Acrylic Diffuser
  • Satin Acrylic Diffuser
  • Microprismatic Polycarbonate Diffuser
  • Microprismatic Acrylic Diffuser
Temperature Range PC: -40°C to 120°C | PMMA: -40°C to 80°C
Fire Rating UL94 V-0 / V-2 (Polycarbonate) | UL94 HB (Acrylic)
UV Resistance Anti-yellowing UV stabilizers available
Co-Extrusion Available for 2-color or 3-color combinations

 

Light Transmission by Diffuser Type

 

Clear / Transparent (90-95%)

Maximum brightness output. Best for task lighting where visibility is priority. LED chips may be visible.

Frosted / Semi-Transparent (85-90%)

Balanced diffusion and output. Reduces hotspots while maintaining good brightness. Popular for commercial use.

Opal / Milky (65-85%)

Uniform soft illumination. Completely hides LED chips. Ideal for ambient lighting in offices and retail.

Microprismatic (85-92%)

Optical lens design with excellent diffusion AND high transmission. Premium solution for professional fixtures.

Material Comparison: Polycarbonate vs Acrylic

 

Choosing the right material depends on your application requirements. Here's an honest comparison:

 

Property Polycarbonate (PC) Acrylic (PMMA)
Light Transmission 88-90% 92-95%
Impact Resistance 250x glass 17x glass
Temperature Range -40°C to 120°C -40°C to 80°C
Fire Rating UL94 V-0 UL94 HB
UV Stability Requires UV coating Natural UV stable
Cost Higher Lower
Best For Industrial, high-impact areas Decorative, retail displays

 

3. Product Features and Application of LED Tube Light Diffuser

 

Features

High Light Transmission

80% to 90% transmission rate for optimal brightness

Impact Resistant

Polycarbonate offers 250x impact resistance vs glass

Custom Profiles

C, D, U, L shapes and closed profiles available

Standard Sizes

T5, T8, T10 and custom dimensions

Multiple Finishes

Clear, opal, satin, frosted, microprismatic

Easy Installation

Lightweight design with perfect LED strip fit

Applications

Commercial Office

Retail & Supermarket

Hospital & Healthcare

School & Education 

Industrial & Warehouse

Residential Lighting

Refrigerator & Cooler

Horticulture Lighting

Why Choose Dachang for LED Tube Light Diffusers?

 

Co-Extrusion Technology

Unlike basic single-material extrusion, we offer 2-color and 3-color co-extrusion capability. This allows UV-protective outer layers, decorative color combinations, or functional multi-material profiles in a single process.

01

Refrigeration Specialist

With 20+ mini diffuser designs specifically for cooler and refrigerator LED lights, we understand the unique requirements of low-temperature (-40°C), moisture-resistant, and compact-space lighting applications.

02

Closed-Profile Expertise

Our LED tube light diffusers feature sealed C, D, U, L shapes that provide 360° light coverage and superior environmental protection compared to open-channel strip diffusers.

03

Large Production Capacity

With 400 tons/month capacity and 10-20 day lead times, we can handle volume OEM orders while maintaining consistent quality for long-term supply partnerships.

04

 

Latest news.

 

20+ Types Mini LED Tube Light Diffuser Developed

 

We have developed more than 20 types mini LED tube light diffuser for cooler and refrigerator LED light. These specialized diffusers are designed for low-temperature environments (-40°C) and compact spaces, meeting the growing demand in commercial refrigeration and cold storage lighting sectors.

 

4. Packing, Delivery Time of LED Tube Light Diffuser

 

We can cut it as your required length for LED tube light diffuser. And our normal packing way is using PE bag and carton box.

The delivery time is around 10 to 20 days, which depend on product size and quantity.

 

5. Product Pictures

 

 

Led tube light diffuser made of

diffusion polycarbonate material

 

Led tube light diffuser and

aluminum base

 

Led tube light and aluminum

sets

 

FAQ

Q: Can you extrude double color LED tube light diffuser?

A: Yes, we can extrude two colors LED tube light diffuser or three colors LED tube light diffuser using our co-extrusion technology. This is ideal for diffusers requiring UV-protective layers or decorative color combinations.

Q: What is the light transmission rate of your LED tube diffusers?

A: Our LED tube light diffusers offer light transmission from 80% to 90%, depending on the diffuser type. Clear diffusers achieve 90-95%, frosted 85-90%, and opal/milky 65-85%. We can customize transmission rates based on your lighting requirements.

Q: What is the difference between polycarbonate and acrylic LED diffusers?

A: Polycarbonate (PC) offers superior impact resistance (250x glass) and UL94 V-0 flame rating, making it ideal for industrial and safety-critical applications. Acrylic (PMMA) provides slightly higher optical clarity (92-95% transmission) and natural UV stability, better suited for decorative and retail applications where aesthetics are priority.

Q: What certifications do your LED diffusers meet?

A: Our materials comply with RoHS, REACH environmental regulations. Polycarbonate diffusers can achieve UL94 V-0 flame rating. We can provide material test reports and certificates upon request. SGS testing available for specific requirements.

 

Ready to Source Custom LED Tube Light Diffusers?

 

Get a free quote from our engineering team. We'll help you choose the right material, finish, and profile for your lighting project.

 

Contact now

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